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Official ICSE & CPHI supporting publication

Function rules – excipients for solid dosage forms

The world of biopharma is undergoing a process change. Historically, the industry has been driven by the introduction of new molecular entities (NME). In peak years, such as 1996, the US FDA approved 53 NMEs, giving the industry huge possibilities for growth; however, this number was reduced to 25 NMEs (19 chemical and six biological) in 2009, presenting a new challenge for the innovation pipeline.

Additionally, patents for industry blockbusters are running out; for example, the patent for the active pharmaceutical ingredient (API) in Pfizer’s Lipitor will expire in June 2011.

So, where is additional innovation in the pharmaceutical industry coming from? One answer is in the formulation of drugs. Currently, the bioavailability of APIs is often a limiting factor for therapeutic success, which must be increased by state-of-the-art formulations and drug delivery systems. Meanwhile, convenience and ease of administration play important roles in helping patients make the best use of their medication and in targeting patient groups, such as children or patients with Parkinson’s disease, that have problems with standard formulations.

 
   

Functional excipients
The key driving factor in the challenges for new formulations, especially solid ones, are functional excipients. Functional excipients can help to control dissolution and drug release while displaying properties that help increase the productivity in the manufacturing process. To make approval of the final dosage form easier and more cost effective, these improved properties are best created by modifying known chemical entities.

Merck Millipore’s Parteck® product range for direct compressible excipients is the perfect example for such functional excipients. Proprietary particle engineering technology leads to advanced functionality, helping the formulation of drugs without the need for undergoing the complete registration process for novel excipients, which are costly – a pathway usually only used when there is a specific interaction with a certain API is required.

All Parteck products show significantly higher surface areas than other excipients based on the same chemical structure. In addition to the long established Parteck M series Mannitols and Parteck Si series Sorbitols, Merck Millipore recently introduced two new products to the Parteck family.

Parteck ODT
Parteck ODT is an excipient for fast dissolving and ODT applications. It is unique in that the fast dissolution times are independent of compression force and tablet hardness, giving both formulation scientist and manufacturing manager additional options. This means it is easier to create small, hard tablets that have short dissolution time; for example, paediatric formulations (Figure 1). Meanwhile, standard tablet hardness can be achieved by using lower compression force in the process resulting in higher productivity. Fast dissolution tablets are often used in applications such as painkillers, where fast release is preferred.

Parteck ODT shows nearly instantaneous release in the USP tests. Parteck Mg DC is a directly compressible magnesium carbonate. Commonly, such DC mineral salts are made by mixing salt with a binder such as starch, maltodextrin, PVP or HPMC. Again, advanced particle engineering made it possible to create a DC product without any additional binder, giving the scientist the possibility to work with higher salt concentration and a higher degree of freedom in the formulation, such as the option to create smaller tablets.

Continuous improvement
The importance of functional excipients is steadily growing and demands for controlled release agents and improved bioavailability are increasing daily. Merck Millipore will strive to improve the Parteck product line and will address the needs of advanced formulations with its new inorganic production plant at Darmstadt, creating products adapted to the challenges of today’s pharmaceutical industry.

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Merck

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