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Take full control of cold-chain management

The Dixie Jet by Panalpina provides a true temperature-controlled environment that is perfect for the reliable, cost-effective and fast transport of sensitive pharmaceutical and medical technology products. In a proactive approach, the company’s healthcare experts showed a medical technology company how it could improve its supply chain.

The primary challenge of companies in the healthcare industry is to maintain compliance, product integrity and security along their supply chain; however, this has led to rising logistical and transport costs.

 

 

Panalpina shortens the supply chain through the Dixie Jet, its own controlled cool plane.

To combat this problem, Panalpina approached a US company that develops medical technology and services. The firm has operations and manufacturing facilities across the world and sells products for the treatment of cardiac and neurological pain patients in more than 100 countries.

Panalpina analysed the company's complete supply chain, identified the key challenges and presented a tailored solution.

Multiple challenges
The main challenge was reducing overall transportation costs and making the supply chain leaner and more transparent, while maintaining controlled temperature conditions throughout the transportation of sensitive products.

When Panalpina approached the company, it was shipping freight from Latin America (production) via two different locations in the US (sterilisation and preparations for export) to Europe using commercial carriers. This made the supply chain very complex, visibility was poor, logistics costs were high and flexibility was low.

Tailored solution
Panalpina successfully demonstrated how the supply chain could be greatly improved. Its solution took the complexity out of the supply chain, made it more visible (order forecast) and guaranteed controlled temperature conditions. Panalpina could shorten the supply chain by offering its own controlled 'cool plane': the Dixie Jet.

The Dixie Jet was launched in 1990 and is one of the longest existing, single transatlantic cargo connections. Thanks to this unique service between Huntsville, Alabama, and Luxembourg, one air freight leg in the US could be eliminated. With five eastbound flights per week (four westbound) the service offers sufficient capacity, high flexibility, a stable supply chain and 100% visibility: every flight is fully controlled by Panalpina.

True temperature-controlled environment
The Boeing 747-400F planes used for the Dixie Jet provide a true temperature-controlled environment, because the temperature in a designated cargo area of the plane can be controlled and monitored from the cockpit.

Temperature control could therefore be changed from an active to a passive and more cost-effective solution with thermo blankets. These blankets protect the goods by covering the complete unit load device. The temperature is not only monitored onboard the plane, but also throughout the whole transport system, from door to door. This is achieved through an end-to-end, proactive temperature monitoring and control setup based on radio-frequency identification.

Various benefits
The customer benefits from Panalpina's proactive approach and the implemented solution in the following ways:

  • full supply chain visibility
  • own-controlled air freight service guaranteeing sufficient capacity and flexibility
  • controlled product temperature ruling out temperature excursions and damages
  • lean, smooth and stable supply chain
  • reduced logistics costs
  • reduced total lead time and a shorter order-to-cash cycle
  • improved CO2 footprint (estimated reduction of 172t of CO2 per year).

Company profile

Panalpina

For further information, visit: www.panalpina.com

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